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What are the characteristics of a five axis rotary dispensing machine
source：www.gerwilo.cn | Release time：2024年12月19日1、 High precision dispensing
1. Multi axis collaborative motion
A five axis system (usually consisting of three linear axes X, Y, Z and two rotational axes) can achieve more accurate motion control. During the dispensing process, the X and Y axes can correctly control the position of the glue point on the plane, the Z axis is responsible for controlling the distance between the glue head and the workpiece, and the two rotation axes can flexibly adjust the dispensing angle. For example, when dispensing complex shaped electronic products such as mobile phone motherboards or smartwatch parts, the glue can be correctly applied to tiny chip pins or circuit board slots through multi axis coordinated motion, and the error can be controlled within a very small range.
2. High resolution positioning
Five axis rotary dispensing machines are generally equipped with high-precision motors and encoders, which can achieve high-resolution positioning. This means that it can accurately locate very small displacement units, such as micrometer level positioning. In some precision industrial production processes that require high levels of adhesive placement and dosage, such as dispensing and packaging of optical lenses, this high-resolution positioning can ensure that the adhesive is evenly distributed at the edges of the lens, without overflow or uneven distribution, thereby ensuring product quality and performance.
2、 Adapt to complex shaped workpieces
1. 3D space dispensing
The addition of two rotation axes enables the dispensing machine to operate flexibly in three-dimensional space. It can not only glue flat workpieces, but also handle workpieces with curved surfaces or complex three-dimensional shapes well. For example, in the manufacturing of automotive parts, for some irregularly shaped automotive interior parts or engine components, a five axis rotary glue dispenser can apply glue to the concave and convex parts on the surface or inside according to their shape characteristics, ensuring that the glue can cover the desired areas and achieve good sealing or fixation.
2. Flexible dispensing angle
The rotating axis allows the dispensing head to dispense glue at different angles. This flexibility is crucial when dispensing products with special structures. For example, in the aerospace field, when dispensing complex internal structure of aircraft engine components, it is necessary to inject glue into the tiny gaps or holes of the components from different angles. The five axis rotating glue dispenser can meet this requirement by adjusting the dispensing angle to ensure that the glue can be smoothly filled and achieve good sealing effect.
3、 Efficient production capacity
1. Quick positioning and dispensing
Due to its correct motion control system, the five axis rotary dispensing machine can quickly move and position between workpieces, reducing the auxiliary time during the dispensing process. Moreover, it can perform dispensing operations on multiple points simultaneously. For example, in the electronic device assembly workshop, when dispensing mass-produced circuit boards, a five axis rotating dispensing machine can quickly move from one solder joint to another, and at the same time, quickly and correctly dispense multiple solder joints according to a pre-set program, greatly improving production efficiency.
2. High degree of automation
Five axis rotary dispensing machines can usually be integrated with automated production lines. It can receive instructions from the production line control system and automatically complete dispensing tasks without excessive manual intervention. In large-scale industrial production, such as home appliance manufacturing or medical device production, this automation feature can seamlessly connect the dispensing process with other production links, improving the efficiency and automation level of the entire production line.
4、 Good adhesive adaptability
1. Compatible with multiple adhesives
The five axis rotary dispensing machine can adapt to various types of adhesives, including epoxy resin adhesive, silicone adhesive, UV adhesive, etc. Different adhesives have different characteristics such as viscosity and curing time, and dispensing machines can adapt to these characteristics by adjusting parameters such as dispensing pressure and dispensing speed. For example, for silicone with high viscosity, the dispensing machine can increase the dispensing pressure to ensure that the silicone can smoothly flow out of the adhesive head; For UV adhesives with shorter curing times, the glue dispenser can quickly complete the dispensing process and promptly feed the workpiece into the UV curing equipment for curing.
2. Correct glue control
It can correctly control the flow and shape of the glue. Through an excellent control system, the output of glue can be correctly controlled according to the requirements of the dispensing pattern, such as different shapes such as dots, lines, and surfaces. In jewelry processing, when gluing and fixing jewelry with inlaid gemstones, a five axis rotating glue machine can correctly control the amount of glue used, so that the gemstones can be firmly fixed on the jewelry without the glue overflowing and affecting the beauty of the jewelry.
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